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All material subject to strictly enforced copyright laws. endstream endobj 749 0 obj <>stream While the document provides useful information for evaluating the potential for collapse under lateral pressures, either during of following installation, the most widely used portion of ASTM F1962 are the formulae for estimating the pulling tensions corresponding to the leading end of the pipe reaching point A, B, C and D. These formulae account for the frictional drag acting on the pipe along the surface of the borehole, primarily due to the high buoyant weight of the HDPE pipe, within the relatively dense drilling fluid, especially for vacant pipe. The indicated bore/pipe path comprises three segments spanning the pipe entry (point A) to its exit point (point D), with horizontal projected distance Lbore, equal to the sum of the three horizontal (projected) segments L, exterior to the drilled path allows for handling at both ends and possible other effects (path curvature, thermal contraction, stretching, etc.). The most significant was to the alternative guidelines TR-46 provided by the Plastics Pipe Institute (which has been superseded by its Municipal Advisory Boards MAB-7), as more appropriate for mini-HDD operations. 0000019826 00000 n The project quality is good. It should not be used in place of the advice from a licensed Professional Engineer. The Conduit Design Calculator automates the Mini-HDD calculations described in PPI TR-46 Guidelines for Use of Mini-Horizontal Directional Drilling for Placement of High Density Polyethylene Pipe. These may include the need to file environmental, health and safety plans, or permits for passing beneath waterways, and there may be special requirements for drilling beneath railroads. Often used in trenchless applications where digging is difficult or impossible, high density polyethylene (HDPE) pipes have many characteristics that make them the choice product. This phenomenon is referred to as the capstan effect, as it is the principle of the capstan winch, as illustrated in. 0000009554 00000 n as well as possible bends in the horizontal plane, should be avoided, and will increase the required pulling forces. Contact us today for a free quote. 1.1 Pipe Approved materials for HDD include: medium-density polyethylene (MDPE), high-density polyethylene (HDPE), steel, fusible PVC, restrained joint PVC, and ductile iron pipe. The plastics pipe industry is a strategic industry, where hardware needs to be reliable for extended periods of time. High-density polyethylene pipes are now widely used in the sewer industry. Horizontal directional drilling (HDD) is a trenchless construction method used to install pipes underground without disturbing the ground surface. HDPE is a polyethylene thermoplastic made from petroleum. What truly separates HDPE from other pipe materials is that when it is fused together (using a wide variety of standard and custom components, fittings and joining systems) it creates one homogenous system that matches the same technical and environmental specifications as the HDPE pipe. DNVGL-ST-F101: Code Check ; ASME B31.4/B31.8 Code Check . Day Activities . With a high strength-to-density ratio, HDPE pipe is used in the production of corrosion-resistant piping. As the drill string is withdrawn to the drilling rig, the back-reamer enlarges the borehole and the pipe string is pulled into the hole. The construction area is relatively small and the construction period is relatively short. In the absence of anti-buoyancy techniques, such as internal water ballast, the frictional drag developed within the borehole is generally much greater than that developed outside, because of the high buoyant weight for an empty PE pipe. Welcome customers to visit the factory, or third party factory inspection is acceptable. Section includes requirements for Horizontal Directional Drilling (HDD) of High Density Polyethylene (HDPE) Pressure Sewer pipe. For larger diameter pipes, which are supplied in straight sections, these sections should normally be fused together to form a single continuous length of pipe prior to commencing the pull-in operation. H|SQO0~W#. v. Hinueber, Edgar (iMAR Navigation) (2006). \K~[QvKnoD>3QV,0rl!BgH;h#cl{Y u~\L5>?t=aX`GS]r@r&{BO9wj_ Directional drilling is the drilling of non vertical wells. The two major sources of possible damage to the new pipe are excessive pulling force exerted if the pipe seizes during pull-back as might occur if some of the bore collapses, and scoring by any hard or rock fragments in the bore. HDD Analyser is a comprehensive program for the design analysis of pipelines crossings by horizontal direction drilling methodology. This method applies tension to the PE100 pipe during installation. It offers unmatched corrosion and chemical resistance, is flexible, durable and available in long reel lengths to reduce joints and installation time. Rizkalla, Moness. as referenced in the 2022 edition of ASTM F1962. High-density polyethylene pipe is the most common type of pipe used in the directional drilling market and is used for 49.7% of projects. Guidelines for Use of Mini-Horizontal Directional Drilling for Placement of HDPE (PE4710) Pipe in Municipal Applications. Pipefusion is a supplier of high density polyethylene pipe (HDPE) available in solid wall, perforated, profile wall, insulated and gas applications. Along with the recent developments in drilling equipment and operator expertise, there has been, and will continue to be, a dramatic increase in the installation of water and sewer systems using directional drilling. Polyethylene pipe is the pipe of choice for trenchless installations using directional drilling. Directional boring can be utilized with various pipe materials such as PVC, polyethylene, polypropylene, ductile iron, and steel provided that the pipe's properties (wall thickness and material strength) enable it to be both installed and operated (if applicable) under acceptable stress limits. [citation needed], The process starts with the receiving hole and entrance pits. This picture shows a slant face drilling bit, also fitted with carbide tipped teeth that enable it to penetrate hard ground. These units may be capable of anywhere from 5,000 lbs to 100,000 lbs of thrust/push force and may be used for spanning between a house basement to a nearby shared water pipe. HDPE water pressure pipes can be connected by a process called butt fusion, where the ends of the pipes are heated and joined together. The pipe string is attached to the back-reamer through a swivel device. The primary focus is on commonly used high-density polyethylene (HDPE) pipe with a material designation code of PE4710. It is a mixture of water and, usually, bentonite or polymer continuously pumped to the cutting head or drill bit to facilitate the removal of cuttings, stabilize the bore hole, cool the cutting head, and lubricate the passage of the product pipe. Regulations and damage prevention (Section 6). Unnecessarily large curvatures (sharp bends) also contribute to bending stresses in the HDPE pipe, but generally are not significant for such a flexible product. The size, complexity and need for additional support equipment increases generally as the pipe diameter and length increase. These two images show a small directional drilling rig being unloaded to install 100 metres of 100mm PE distribution main, and in place ready to start drilling. ASCE Pipeline Design for Installation by Horizontal Directional Drilling, CAPP Planning Horizontal Directional Drilling for Pipeline Construction, MAB-07 (2020) - MAB Guidelines for Use of Mini-Horizontal Directional Drilling for Placement of HDPE (PE4710) Pipe in Municipal Applications, Slavin, Larry and Petroff, Larry (2010). Drill bit location for smaller and shallow installations is typically transmitted by a battery powered sonde, located just behind the bit, the signals being picked up by a receiver operated at the surface. Gyro-based locating system The gyro based system is fully autonomous and therefore one of the most accurate systems where sufficient diameter, HDD Design Guideline Task Committee of the Technical Committee on Trenchless Installation of Pipelines (TIPS) of the Pipeline Division of the American Society of Civil Engineers. The drill rig and auxiliary equipment located on the pipe exit side are relatively large, and require water access, storage, and mixing and pumping facilities. 0000004689 00000 n [citation needed], For longer more challenging crossings, tractor trailer mounted drills capable of 1,320,000 lbs (thrust/pullback force) and 150,000 ft-lbs (rotary force) may be used [600 tonnes- 204,000 N-M ]. Complete Tooling Line ( All Types of Bits, Subs, Housings) Drill Rod Drilling Muds & Fluids Mule Tape Couplers Darts HDPE Pipe PVC Pipe & Fittings PVC Glue 0000018014 00000 n 0000020409 00000 n There is no request too small or job too complex. FIGURE 1 illustrates the operation in a city or urban application. In the absence of ballast, the maximum total calculated tension will typically occur towards the end of the installation; e.g., at point C or D. The net resulting peak tensile stress is required to be less than the safe pull tensile stress of the HDPE pipe. q$mO9-Dbqbv(ln!1*YDt=.7 hbbd``b`$mA,k D\ 2022 Underground Construction, 2022 Gulf Publishing Holdings LLC. TR-46, Guidelines for Use of Mini-Horizontal Directional Drilling for Placement of High Density Polyethylene Pipe, was therefore developed to serve as an inclusive document, providing practices for selection and placement of HDPE pipe using mini-HDD. Additional route bends, beyond those shown in. Successive reamers of increasing diameter are used until the bore is of sufficient size to accept the PE100 pipe. Membership; Articles; Analyses . PIPE REAMING - TECHNIQUE High-density polyethylene (HDPE) conduit is the preferred material to house and protect electrical power and telecommunications cables within. Problematic soil conditions include large grain content in the form of coarse gravel, cobbles, and boulders. Although pipe stiffness effects may generally be ignored for flexible PE pipe, there is a potentially important effect can be due to route bends or any path curvature of significance. 0000029482 00000 n However, they are sufficiently general to consider the possible implementation of anti-buoyancy measures to reduce these otherwise high frictional forces. Lastly, the pipeline is pulled into the enlarged hole, thus creating a continuous segment of pipe underground exposed only at the two initial endpoints. Lengths well in excess of 1000m can be installed with this technique, though depending upon the diameter required the limiting factor may be the axial load capacity of the PE100 pipe for pull-back into the bore. International, Inc., 2015, pg. Potential safety issues fall into two general categories: Although not considered to be hazardous materials, the proper handling and disposal of drilling fluid is also discussed to avoid possible environmental issues. Soils containing high percentage of gravel and cobbles are best avoided unless the contractor is especially experienced in the conditions. The image above shows a sonde and battery fitted inside a slant face drilling head. Certain users require weak links that fail before the pipe if overload occurs but this will result in a partly installed pipe with no means of completing the installation without major disruption, cost and delay. Midi-HDD may be employed for boring paths up to 1,000 feet in length, at depths as much as 75 feet, and placing pipes up to 24 inches diameter. International, Inc., 2015, pg. Such effects are independent of the pipe stiffness, pipe diameter, borehole clearance, radius of curvature or direction of curvature, and, in some cases become a major consideration due to their compounding effect. was originally approved in 1999, following development within the ASTMs F17.67 Trenchless Technology Subcommittee. ~U4chn~ _ The cutting head is then removed and a back-reamer attached. However, the latest revision of ASTM F1962, approved in 2022, contains a significant change by providing the physical properties for the most-recent, high-density polyethylene (HDPE) material, PE4710. Broken water pipe in Jackson, Miss., leaks 5 million gallons per day, Much of Florida Keys loses water pressure after main break, Texas lawmakers prepare to set aside billions to upgrade states aging water system, Job Complications Lead To AXIS System Solution, $3 million grant funding broadband internet installation in rural Michigan communities, Rewiring Floridas Intracoastal Movable Bridges Via HDD. illustrates a typical geometry for a maxi-HDD operation, in this case corresponding to a river crossing. Whilst the rods are simultaneously rotated and pushed, the bore will, provided it is not deflected by some obstruction, proceed in a straight line, but if it is simply pushed without rotation it will deflect in the opposite direction to the slant face on the drilling head. ASTM F1962 addresses the overall planning and design, product selection and installation practices for the placement of PE pipe using maxi-HDD equipment. MDPE and HDPE pipes shall conform to the current ASTM D1248, ASTM D2513, ASTM D3350, and ASTM F714. 0 If the calculation shows that the maximum permissible load may be exceeded then it may be necessary to increase the capacity of the PE100 pipe by increasing its thickness. 0000002438 00000 n Horizontal Directional Drilling or HDD, is a steerable trenchless method of installing underground pipe, conduit, or cable in a shallow arc along a prescribe. To determine HDPE pipe performance during and following construction, linear displacement transducers, strain gauges, and a temperature probe . For the larger diameters, the equipment is large, and requires support equipment such as generators and hydraulic power units. Thus, FIGURE 2 shows the drilling operation proceeding from right to left, in contrast to FIGURE 1, where the drilling proceeds from left to right. printed as a PDF file or as a paper file. This is achieved by pumping drilling fluid (mud) down the inside of the drill rods, which flushes the drilled material back out of the bore. We have a full line of products to suit your HDD needs. 349 0 obj <> endobj HDPE conduit, also known as PE conduit, is the preferred material to house and protect electrical power and communications cables in typical applications such as power utilities, telecommunications, CATV, SCADA, FTTH, ITS, highway lighting, and other underground utilities. 0000002386 00000 n Directional Drilling Directional drilling is the drilling of non vertical wells. Horizontal directional drilling is often used where open cut installations are not feasible, such as road and river crossings. It is the only system that has the capability of verifying the location. As the use of trenchless technology continues to grow in popularity and use, so too does the importance of using top-quality pipe material that meets the specific requirements of the particular technique being used. 19), PR-277-144507-Z01 Installation of Pipelines by Horizontal Directional Drilling Engineering Design Guide (Arlington, VA: Pipeline Research Council %PDF-1.6 % This is a highly specialised technique, and needs an experienced and highly trained operating team, an essential member of which is the drilling mud technician, particularly on the larger diameters. It is important that, if the pipe to which the new pipe is being connected has spigot and socket joints, which will have little end load resistance, means must be provided to absorb the axial tension. The number of construction personnel is relatively small, and at least 10-20 people are required for manual excavation, while only 7 people are used for pipeline directional drilling technology. ASTM F1962 contains 10 main chapters or sections, as briefly described below, supplemented by several appendices. The ASTM standard specifically addresses polyethylene (PE) pipe, a flexible product, for which the effects of any bending stiffness on drag forces at route bends or path curvature may be ignored. cut-and-cover and horizontal directional drilling (HDD) techniques are used to install utility pipes under flexible pavements. Physical properties of the PE material(s) are provided in the appendices, which allow determination of an appropriate wall thickness for the pipe, depending on its diameter and estimated peak pulling force (or tendency to collapse). [citation needed], For smaller bores, proportionally smaller and more portable equipment is available. On inaccessible projects such as river crossings or where the bore is at significant depth and where a surface receiver cannot be used, the drilling head location information is typically sent from the drill bit by a wireline system, via a wire running along the inside of the drill rods. In contrast, tooling intended to navigate soft soils may be limited to high carbon steel (milled to a desired shape and size). For flexible PE pipe, with minimal bending stiffness, the considered bearing forces are those due to the: In addition, the drilling fluid/slurry flowing along the length of the pipe also contributes, but is relatively low, based on the present model.

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